igus: Position ready-to-install energy chains easily, quickly and accurately

With the fast positioner, igus has added a new “assembly helper” to the readychain service

Machines or systems coming to a standstill can cost production companies valuable time and money. To make it easier for customers to install energy supply systems and reduce installation time, igus has offered the readychain service with pre-assembled systems consisting of chain, cables, connector and many other components – all from a single source.

The energy chain is filled, fully harnessed with connectors, quality-checked and delivered ready for connection on request in the exact installation position. igus has also supplemented this service with a new “assembly helper” – the fast positioner. This tool makes handling ready-to-install e-chains even easier.

In today’s fast-paced world, time is invaluable, especially when it comes to operating machines and systems. Efficient workflows and innovative solutions that save time and resources are therefore essential.

“This is precisely why we offer our readychain service,” saidMarkus Hüffel, product manager of readychain and readycable at igus. Customers not only benefit in professional work such as cutting to length, assembling and testing the cables; assembly time is also reduced, thus increasing productivity.

Hüffel added: “It is important to us to deliver not just a product, but a complete solution. We also think about the customer’s upstream and downstream processes and want to actively improve them. For this reason, we have now added a simple tool to our service that offers great added value: the fast positioner. It makes handling and precise positioning of the ready-to-connect energy chain systems even easier, safer and faster.”

igus supplies the readychains including the fast positioner in a preset installation position. Customers need only to unpack, position and detach the fast positioner, and the e-chain is ready for connection. There is no need for any other tools or double handling by several people.

“We manufacture the individual parts of the fast positioner using 3D printing. They are tailored precisely to customer requirements – including individual colour selection and imprints as an identification aid,” emphasised Hüffel. They can be easily placed between the upper and lower part of an energy chain and fixed in place with cable tie wraps. Removal after placement is just as simple. In addition, the material can be regranulated and recycled. It is also possible to make the fast positioner from sustainable materials, such as corn starch. The material is both very robust and lightweight. It cannot rust and is compostable, depending on the source material.

With igus. customers can get everything from a single source. igus carries out the design, production and harnessing on site. Hence, throughput times are short and delivery fast. The fast positioner is both a carrying handle and a fixing device so that the chain is always in the ideal installation position.

“With this tool, we show our customers that we have thought out our solution carefully from start to finish,” concluded Hüffel.