Two new lubrication-free tribo-polymers extend bearing service life in single-axis solar trackers.
Solarmid and iglidur P UV are the names of the two new materials that igus has now developed specifically for pillow blocks in single-axis solar trackers. The new polymer’s durability is showcased particularly well in 2P (two-in-portrait) tracker applications, which subject bearings to direct sunlight for hours at a time. The materials were convincing in real-life testing, exhibiting up to three times the UV-resistance.
It is the same in solar parks all over the world: more and more operators are relying on bifacial solar modules that can capture the incident light not only via the front but also via the back. In order to support the modules securely on square tubes, igus has provided a reliable solution with its igubal pillow block bearings, which have proven themselves in thousands of applications for more than six years. Thus far, the bearings have seen classic use behind the module, and were therefore subjected to sunlight only intermittently. To further increase the utilisation of solar parks, operators are increasingly relying on two bifacial modules laid out on top of each other, also known as a 2P (two-in-portrait) configuration. A space is left between the two, and that is where the pillow block is located, now subjected to greater UV radiation.
igus has developed two tribo-polymers, solarmid and iglidur P UV, specifically for this application (for use in the housing and the spherical ball). Resistant to dirt and dust, the materials require neither lubrication nor maintenance, making them an ideal choice in the solar industry. They also have extra UV protection.
Three times the service life in UV testing
A test according to ASTM-G154, a standard test for plastics, revealed that after 2,000 hours of extreme UV radiation, the bending properties of the new materials had changed by just 5%. For comparison, the figure for materials previously used in the solar industry was 14%.
“The test shows that we have successfully developed new materials for the solar industry that will make solar trackers even more durable and reliable,“ said Richard Won, manager of Renewable Energy Industry at igus GmbH. “The new materials, solarmid and iglidur P UV, will enable us to offer customer-specific bearing solutions specifically for utility-scale projects. They are very UV-resistant, so they will greatly reduce maintenance work.”